Project Overview
The client required a robust crane to manage heavy debris removal and precise component lifting within a high-pressure tunnel environment. Key demands included:
- 50-ton lifting capacity with compact design for limited space;
- Resistance to humidity, dust, and continuous operation stress;
- Compliance with Russian safety and customs regulations.
Engineering & Production
Custom Design
- Fabricated using S355JR high-strength steel for durability, with corrosion-resistant coating.
- Modular structure optimized for disassembly, reducing transport costs by 18%.
Smart Features
- Integrated frequency-controlled hoist for ±5mm positioning accuracy.
- Dual braking system and overload protection sensors.
Quality Assurance
- Passed 125% dynamic load testing and ISO 9001-certified inspections.
Efficient Logistics & Installation
- Transport: Components shipped via sea-rail multimodal routes, with real-time GPS tracking.
- On-Site Assembly: AICRANE engineers guided local teams to complete assembly in 72 hours.
- Testing & Training: Conducted rigorous load tests and provided VR simulations for operator certification.
Client Benefits
40% faster debris clearance, enabling round-the-clock operations.
30% lower maintenance costs via IoT remote diagnostics.
Full compliance with EAC/GOST-R standards, streamlining insurance approvals.
Alexei Volkov, Project Manager, St. Petersburg Metro Expansion“AICRANE’s 50T gantry crane became the backbone of our tunnel operations. The compact design allowed seamless movement in tight spaces, while its precision lifting reduced debris removal time by 40%. ”
“Their engineers’ on-site support during assembly and VR training ensured zero downtime. What truly impressed us was the IoT diagnostics system – it predicted a motor issue before failure, saving us weeks of delays. A textbook example of smart engineering meeting rugged reliability.”
AIMIX GROUP Co., Ltd.
8th floor, building No.6 of China central
E-commerce port, Zhengzhou, Henan, China;