North Bay, Philippines | January 2024 – In a challenging offshore gangway construction project, traditional onshore concrete pumping methods proved unreliable due to wave-induced disruptions and distance limitations. AIMIX addressed these challenges by deploying a customized ABJZ40D mixing pump solution integrated with barge operations.
Innovative Pumping Solution
The project required high-intensity concrete pours in a harsh marine environment. To overcome issues of wave interference and reach, AIMIX’s technical team implemented a “Barge + Intelligent Pump Stabilization” strategy:
- Barge-Mounted Pump:Securing the ABJZ40D mixing pump on a specially designed barge allowed flexible positioning, effectively addressing distance challenges.
- Wave-Resistant Design:Engineers introduced a 3D flexible connection for the pump pipe, utilizing hydraulic buffers and multi-point anchoring to counteract wave impacts, ensuring stable pumping pressure above 30MPa.
- Intelligent Control: Equipped with a PLC dynamic monitoring module, the system continuously tracks barge tilt and pipe stress, automatically adjusting motor speed and valve settings to maintain uninterrupted pumping in fluctuating conditions.
Advancing Marine Infrastructure
This successful project underscores AIMIX’s expertise in developing advanced equipment for extreme environments. Designed for marine and island applications, the ABJZ40D mixing pump features anti-corrosion coatings, modular quick-assembly structures, and a remote maintenance system to meet global infrastructure demands. Looking ahead, the company aims to enhance its “land-sea collaborative intelligent construction” ecosystem, offering reliable solutions for offshore projects along the Belt and Road Initiative.
A project representative noted, “AIMIX’s solution not only resolved our wave interference issues but also increased construction efficiency by 50% compared to our original plan, with zero pipe blockages. It’s a win-win for safety and efficiency.”
AIMIX GROUP Co., Ltd.
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