Penang, Malaysia | January 2024 – Recently, ANDAMINE has officially launched its custom-designed track-mounted mobile jaw crusher unit for a large-scale stone processing project in Penang, Malaysia. Leveraging an innovative jaw plate design and high wear-resistant material technology, the solution successfully addresses long-standing issues such as flat aggregate shapes and short jaw plate lifespan, setting a new performance benchmark in Southeast Asia’s granite crushing sector.
Pain Point Breakthrough: From Flat Particles to Three-Dimensional Formation
The project, with a design capacity of 200 TPH, utilizes high-hardness granite as the raw material. Previously, the client encountered two major challenges when using imported Australian jaw crushers:
- Excessively Flat Aggregates: The high proportion of flat-shaped aggregates adversely affected concrete mix strength and market pricing.
- Short Jaw Plate Lifespan: Insufficient wear resistance led to frequent machine stoppages for jaw plate replacement (average lifespan less than one month), significantly hampering production efficiency.
Following an in-depth on-site survey, ANDAMINE’s technical team proposed a dual-dimensional upgrade solution:
- Structural Optimization: By increasing the density of the jaw teeth, the system achieves multi-level layered crushing. This reduces the force area per pass and promotes the formation of more three-dimensional particles, with the proportion of cubical aggregates increasing by over 30%, thereby significantly enhancing aggregate value.
- Material Innovation: The introduction of independently developed Mn18 super-manganese steel jaw plates, enhanced through nano-level carbide dispersion strengthening technology, boosts hardness to HB550 and simultaneously improves impact toughness. In extreme granite processing conditions, the jaw plate’s service life has exceeded 6 months – more than six times longer than the previous solution.
Deepening Southeast Asian Market Presence, ANDAMINE Creates a Green Mine Model
As a global leader in mining equipment, ANDAMINE consistently focuses on customers’ core needs, guided by principles of “efficiency, durability, and low-carbon” innovation. The successful implementation of this Malaysian project further validates its customized solutions in tropical hard rock processing scenarios. Moving forward, ANDAMINE will continue to deepen its collaboration with Southeast Asian clients, driving the transformation of the regional aggregate industry toward intelligent and sustainable operations.
ANDAMINE specializes in the research, development, and manufacturing of high-end mining crushing and screening equipment. With products available in more than 50 countries worldwide, the company’s core competitiveness lies in technological innovation and full lifecycle service. ANDAMINE is dedicated to providing green mine solutions that deliver “lower losses and higher returns.”
The integrated system comprises a track-mounted mobile jaw crusher, multi-layer vibrating screens, and a PLC intelligent control box. These components support remote monitoring and one-button parameter adjustments, making the system highly adaptable to Malaysia’s rainy climate and complex terrain.
A client commented, “After the new equipment was put into operation, not only did the aggregate quality meet the high-end building material requirements, but our maintenance costs were reduced by 60%, truly achieving cost reduction and efficiency improvement.”
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